TUBE REPLACEMENT SERVICES

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Heat Exchanger Tube Replacement and Overhauling Services

1. Introduction

Rajani Industries offers comprehensive heat exchanger tube replacement for single and double circuit and overhauling services designed to restore, enhance, and extend the operational life of shell and tube heat exchangers. With extensive experience in heat transfer equipment manufacturing and servicing, we deliver reliable solutions that meet stringent industrial requirements.

2. Scope of Work

The scope of work includes inspection, tube replacement, and complete overhauling of shell and tube heat exchangers used in refrigeration, HVAC, power plants, chemical, pharmaceutical, and process industries.\

2.1 Tube Replacement

• Visual      inspection and non-destructive testing (NDT) of existing tubes to assess   wear, corrosion, erosion, and leakage
• Identification      and marking of defective tubes
• Removal      of damaged or worn-out tubes using approved mechanical methods
• Supply      and installation of new tubes as per original or upgraded specifications
• Tube      expansion/rolling or welding as per design requirement
• Leak-proof      sealing and alignment to ensure safe operation

2.2 Overhauling

• Complete      dismantling of heat exchanger components
• Chemical      or mechanical cleaning of tubes, shell, tube sheets, and headers
• Inspection      and repair of tube sheets, baffles, gaskets, flanges, and supports
• Replacement      of gaskets, fasteners, and other consumables as required
• Reassembly      of heat exchanger with proper torque and alignment

3. Design & Engineering Standards

All activities are carried out in compliance with applicable international and national standards, including:

• IS      Standards
• ASME      (Section VIII, where applicable)
• API      Standards
• Client-specific      technical specifications

4. Materials

• Tubes supplied in copper, cupronickel, stainless steel, carbon steel, or other      alloys as per application
• All  materials are sourced from approved and reputed vendors
• Material Test Certificates (MTCs) provided upon request

5. Quality Assurance & Testing

• Dimensional      and visual inspection at each stage
• Hydrostatic      / pneumatic pressure testing after completion
• Final      inspection to verify mechanical integrity and thermal performance
• Documentation      of inspection and test results
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6. Safety & Work Practices

• Strict      adherence to industrial safety norms
• Use      of PPE and approved tools
• Controlled      handling and disposal of removed tubes and waste materials
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7. Deliverables

• Repaired      and fully operational heat exchanger
• Pressure      test and inspection reports
• Material      certificates (if applicable)
• Completion      and service report
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8. Advantages of Rajani Industries

• Specialized      expertise in shell and tube heat exchangers
• In-house      manufacturing and servicing capability
• Compliance      with international standards
• Reliable      workmanship and timely execution
• Proven      track record across demanding industrial applications

Conclusion

Rajani Industries is committed to delivering high-quality tube replacement and overhauling services that ensure optimal heat exchanger performance, improved efficiency, and extended equipment life. Our technical expertise and quality-driven approach make us a trusted partner for critical heat exchanger maintenance projects.